Case Studies

Real Projects. Real Results.

How HyperStream solves the toughest production challenges for global OEMs.

50,000 Precision Aluminum Housings for French Medical OEM
Medical CNC Machining

50,000 Precision Aluminum Housings for French Medical OEM

50K units · ±0.02mm · 6-week lead · 30% savings
Scaling Battery Tray Brackets to 200K Units/Month
Automotive Metal Stamping

Scaling Battery Tray Brackets to 200K Units/Month

200K/mo · IATF 16949 · 4-week tooling · 18% savings
5-Axis Titanium Impellers for Next-Gen Drone Propulsion
Aerospace CNC Machining

5-Axis Titanium Impellers for Next-Gen Drone Propulsion

Ti-6Al-4V · 5-Axis · ±0.005mm · 0 rejections
Multi-Cavity Tooling Reduced Part Cost by 40% for Smart Sensor
Electronics Injection Molding

Multi-Cavity Tooling Reduced Part Cost by 40% for Smart Sensor

8-cavity · 500K/yr · 40% savings · 2-week ramp
Swiss Turn Machining of 500,000 Precision Micro-Shafts
Industrial CNC Machining

Swiss Turn Machining of 500,000 Precision Micro-Shafts

Ø2mm · 100% CMM · Zero Defects
Deep Drawn EV Motor Housings with Zero Tearing
Automotive Metal Stamping

Deep Drawn EV Motor Housings with Zero Tearing

400-ton press · 2mm steel · Zero defects
Overmolded Rugged Tablet Shells for Field Technicians
Consumer Injection Molding

Overmolded Rugged Tablet Shells for Field Technicians

PC+TPU · IP68 rated · 2-Shot molding
Complex Sheet Metal Fabrication for Server Rack Chassis
Electronics Metal Stamping

Complex Sheet Metal Fabrication for Server Rack Chassis

Laser cut · Bending · Powder coat finish
Flame-Retardant Aircraft Interior Bezels
Aerospace Injection Molding

Flame-Retardant Aircraft Interior Bezels

UL94 V-0 · Matte finish · AS9100 practices

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